Vibrating Screen Maintenance Simplified
Many times when one is wondering why efficacy is moving down the first thing that is considered is that the crusher, this is many times, not the case as the screen may be the true culprit. Poorly performing displays may result in problems throughout the production timetable. There are so many different facets that these items can influence. Poor displays can result in poor product quality, ineffective labour use, increased gear wear and overall increases in manufacturing costs are all problems that may be linked to poor screening.
Hidden Costs of the Screens
There are many ways a badly functioning screen can influence profitability without being apparent. One can experience up to a seventy percent loss in efficiency when a screen is blinded. This might mean that it’s functioning at less than one-third of its optimum capability costing a lot of money. In essence, the percentage of the display that’s blocked will lead to that percentage in profit loss annually. WPE Process Equipment offer a wide range of high frequency screens in Australia. This can be a huge impact even at as low as five percent blockage on the screen. Think about how much money is lost whenever you have multiple screen decks which are all operating at less than optimal capacity. Those can be staggering amounts when it’s placed in perspective.
However, the prices are not just in the displays themselves. By having poor screening, you will diminish the production amounts for certain, but you will also have a lower quality product too. Then there is the fact that you might not be able to keep up with demand for the displays are so clogged enough merchandise can’t come through. This could lead to people buying even worse lost customers because you couldn’t meet their requirements. By not meeting client requirements and specifications you might be costing them money as well, and this won’t bode well for you as they will tell others and a domino effect will occur all because of poor screening. In other words, if you don’t keep the displays properly and give out an inferior product to one individual, it might result in you losing up to ten customers because of one bad project.
However, if you don’t maintain and run all of your equipment especially the displays, properly, you will notice a massive reduction in profit as well as highly elevated operating expenses. A simple decrease in five percent efficacy on a mobile crushing ensemble could cost a business up to an extra eight days of work because of that little problem that was confronted with the viewing. So, be care minded and do what is necessary to keep everything running at the summit and as efficiently as possible.
Not As Hard As It Appears
Reducing one’s screen efficacy isn’t as complex as many are lead to believe. This is because there are many tools which are now readily available to be utilised today that will cause a longer and better running screen that are quite easy to use and comprehend. There are many kinds of screening that are readily available for use today like rubber and cloth. However, the overriding and optimal screening material to possess and preserve remains Woven Wire. Below are a few of the causes of poor efficiency:
Poorly tensioned, loose displays beat themselves against the overhead bars in a high frequency;
Inconsistent overhead bar heights prevent a proper arc for the screen cloth to tighten and rest;
Having worn out, damaged, or lost clamp bars and rubber channel that allow material to squeeze between the display cloth and display box rails;
Too heavy influence on the feed end of this display from material falling too far onto the display or large material falling onto little cable diameters, causing wear and breakage;
Miscalibration of a display’s eccentric toss, damaged springs or rubber mounts, or decks impact a display’s vibration and can avoid an even stream and spread of stuff throughout the screen cloth resulting in low throughput.
By doing easy visual inspections and looking thoroughly through the gear on a daily basis, one can observe all of the harm and spot any of these things that are happening. Seeing these items and then doing something about them will likely cause longer life for your displays as well as a minimal profit loss.Go and check the screening that has been put to use for constant issues. When there is a recurring tear or even a problem that shows up on a regular basis, then there’ll be a must have the problem corrected and also to dig deeper to find the cause.
Tips for Screen Maintenance
Check cloth and feed liner for wear and repair.
Check springs for use.
Have a look at drive shaft and check for leaks and refill grease as required.
Assess all clamping bars for corrosion and wear.
Look at all nuts and bolts.
Inspect and repair the service deck.
Change your channel rubber often.
Assess cushion and spread of feed.
Inspect equipment for equilibrium and excessive shaking.
Be sure to follow all processes when it comes to starting and shutting down the screen system you use. Adhere to all normal maintenance checks and utilise the proper visual inspections to guarantee safety and efficacy when using the equipment.